Energy Savings and Longer Lubrication Intervals in the Paper Industry by up to 200%

Importance of Lubricants

In the paper industry, choosing the right lubricants can significantly affect the efficiency and reliability of machines. Paper machines operating at speeds above 2000 m/min and temperatures exceeding 200°C require specialized lubricants that ensure optimal performance and equipment protection.

Benefits of Mobil Synthetic Lubricants

Mobil synthetic oils, such as Mobil SHC PM, Mobil Paper Machine Oil S, and Mobilith SHC PM, are designed for the challenging work conditions in the paper industry. They offer benefits like increased performance, extended machine life, and energy savings compared to conventional mineral oils.

Examples of Energy Savings

Rising energy costs and the pursuit of sustainable development drive companies to seek savings. For example, the use of Mobil Paper Machine Oil S 220 in paper machines by LEIPA Georg Leinfelder in Germany reduced energy consumption by 3% and increased productivity through shorter service downtimes.

Improving Gearbox Reliability

A German tissue producer avoided dryer cylinder gearbox failures by switching to Mobil SHC Gear 220 synthetic gear oil, resulting in service savings of up to €138,000 and 7% energy savings.

Optimization of Service Intervals

A Dutch cardboard paper mill producing corrugated board increased lubrication intervals from 6 to 18 weeks using Mobilith SHC PM 460. This resulted in reduced downtime and increased bearing protection, highlighting the economic and technical advantages of this product.

Long-term Cost Savings

Mobil SHC PM 320 synthetic oil enabled an American paper mill to triple the oil lifespan, contributing to annual savings estimated at over $100,000. MLA (Mobil Lubricant Analysis) oil analyses further ensured continuous monitoring of equipment and oil conditions, optimizing maintenance and operational efficiency.

Technical Support

Mobil engineering support includes lubrication system inspections, proactive monitoring, and lubrication efficiency optimization. This allows paper mills to achieve maximum reliability and productivity, which is crucial in demanding production conditions.

Summary

Choosing the right lubricants and collaborating with our Mobil experts enables companies in the paper industry to achieve significant benefits in energy savings, extended maintenance intervals, and overall cost reduction, translating into better financial results and production efficiency. If you are interested in a TCO analysis to estimate the potential benefits of changing oil or grease, contact us. Our technical department will gladly provide a free lubricant audit in your company and prepare a comprehensive offer.